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Showing posts with label torque settings. Show all posts
Showing posts with label torque settings. Show all posts

Friday, 3 July 2015

2003 E46 320d Torque settings required

2003 E46 320d Torque settings required



Cylinder Head, Big ends and main bearings, Flywheel  2003 320d M47 engine.


Head bolts

1.40Nm
2. 80Nm
3 Slacken off 180 degrees
4. 50Nm
5 +90 degrees
6.+90 degress

On new head bolts...

Main bearings

1. 22Nm
2, +90 degrees

On new bolts...

Big ends

1. 5Nm
2. 20Nm +70 degrees

On new bolts....

Flywheel 105Nm

2.0L Duratec Torque settings - SBD Motorsport

2.0L Duratec Torque settings - SBD Motorsport



1 2.0L Ford Duratec ISSUE DATE: Dec 2012

TORQUE WRENCH SETTINGS


Specifications subject to change without prior notice

MAIN CAP BOLTS- STD **IF REMOVED THESE MUST BE REPLACED WITH ARP STUD KIT** MAIN CAP ARP STUDS 60lb Using ARP lube BIG END BOLTS STANDARD TYPE ROD BOLTS **IF REMOVED THESE MUST BE REPLACED WITH ARP ROD BOLTS**


Heavy Duty Rods Bolts for Standard Rods RB – See separate assembly sheet Heavy Duty Rods Bolts for Steel Rods RB -

See separate assembly sheet NOTE: - When assembling the bolts, as of 2002, the manufacturers recommend only using ARP assembly lubricant as supplied, under the heads and on the threads and torque up to. These are lower torque settings than would have been used with normal oil. We cannot be held responsible for rod bolt stretch when an uncalibrated torque wrench has been used.


CRANK BOLT SBD H/Duty (BLT-CRK-DURA-HD) GRAPHITE GREASE UNDER HEAD & WASHER, OIL THREAD STAGE 1 – 74 LB/FT STAGE 2 – 90 Degrees ARP H/Duty (BLT-CRK-DURA-ARP) ARP Lube UNDER HEAD & WASHER Final – 145 LB/FT 2 CAM CAPS STAGE 1 - 5 LB/FT STAGE 1 - 12 LB/FT CAM PULLEY BOLT (Vernier Cam Pulleys) 15 LB/FT SUMP BOLTS 243 LOCTITE ALLOY SUMP – 18LB/FT DRY SUMP------18LB/FT FLYWHEEL BOLTS, ARP Graphite grease under head of 243 LOCTITE on threads STAGE 1 – 85lb/ft (115NM) STAGE 2 – 105lb/ft (142NM ARP HEAD STUD KIT 60 LB/FT Only (Using ARP lube) **SEE SEPARATE SHEET FOR TIGHTNING SEQUENCE** 3 2.0L Duratec HEAD BOLT TIGHTENING SEQUENCE 8 4 1 5 9 7 3 2 6 10 2.0L Duratec HEAD BOLT REMOVAL SEQUENCE 4 8 9 5 1 3 7 10 6 2 SBD Motorsport Ltd Unit 15, Red Lion Business Park, Red Lion Road, Surbiton, Surrey. KT6 7QD Tel:0208 391 0121 Email:sbdmotorsport@btconnect.com 

Series 1 1600 Torque setting for big ends, mains, and Head

Series 1 1600 Torque setting for big ends, mains, and Head



Cylinder head bolts -

7/16 in. B.S.F - 50lb/ft
3/8 in. B.S.F. - 30lb/ft

Main bearing bolts- 80lb/ft

Big end bolts - 40lb/ft

Mini Torque Wrench Settings

Mini Torque Wrench Settings



Do those nuts and bolts up properly, or a wheel might fall off... if you've been trying to find correct torque wrench settings for your Mini here they are for just about everything that matters.
Suspension and Steering, Mk1/2
FastenerTorque (lbft)Torque (kgm)
Drive shaft coupling U bolts (rubber cross inner joints)8 to 121.11 to 1.66
Drive shaft nut (front hub, drum brakes). Continue tightening until next split pin slot aligns. Do not slacken off until the next slot aligns!608.3
Tie rod to front subframe20 to 242.8 to 3.3
Tie rod to lower front suspension wishbone17 to 202.8 to 3.3
Front suspension upper support arm pivot shaft nut45 to 606.2 to 8.3
Front suspension lower wishbone pivot shaft nut30 to 354.1 to 4.8
Wheel nuts40 to 455.5 to 6.2
Steering column/rack pinion clamp bolt8 to 101.11 to 1.38
Steering arm to swivel hub30 to 354.1 to 4.8
Steering track-rod end to steering arm20 to 242.8 to 3.3
Steering-wheel nut32 to 374.5 to 5.1
Swivel hub ball joint socket70 to 809.6 to 11.1
Swivel hub ball joint to suspension arms35 to 404.8 to 5.5
Track rod end to steering rack locknut35 to 404.8 to 5.5
Steering rack U-bolts to floor10 to 121.4 to 1.7
Steering-column clip bracket to cloumn clip and parcel shelf13 to 181.8 to 2.5
Rear suspension rear hub nut. Continue tightening until next split pin slot aligns. Do not slacken off until the next slot aligns!608.3
Rear radius arm pivot shaft nut45 to 606.2 to 8.3
Backplate to rear radius arm bolts18 to 222.5 to 3.0

Suspension and Steering, Mini Cooper 997/998cc
FastenerTorque (lbft)Torque (kgm)
Caliper retaining bolts35 to 404.8 to 5.5
Steering Lever ball joint25 to 303.4 to 4.1

Suspension and Steering, Mini Cooper S Mk1-3
FastenerTorque (lbft)Torque (kgm)
Drive Shaft Nut. Continue tightening until next split pin slot aligns. Do not slacken off until the next slot aligns!15020.7

Electrical Components
FastenerTorque (lbin)Torque (kgm)
Alternator (11AC) Brush box fixing screws100.115
Alternator (11AC) Diode heat sink fixings250.288
Alternator (11AC) through-bolts45 to 500.518 to 0.576
Alternator (16ACR) Shaft nut25 to 303.5 to 4.2
Distributor Clamp Bolt (fixed nut type)500.576
Distributor Clab Bolt (fixed bolt type)300.345

Engine (848cc, 998cc)
FastenerTorque (lbft)Torque (kgm)
Camshaft Nut60 to 708.3 to 9.7
Con Rod Big-end Bolts35 to 384.8 to 5.3
Crankshaft Pulley Nut70 to 809.7 to 11.1
Cylinder Head Stud Nuts405.5
Cylinder Side Cover3 to 40.42 to 0.55
Clutch Spring Housing to Pressure Plate set screws162.2
Driving Strap to Flywheel set screw162.2
Flywheel Centre Bolt110 to 11515.2 to 15.9
Flywheel Housing bolts and stud nuts182.5
Gudgeon Pin Clamp Screws22 to 253.0 to 3.5
Heater Control to Cylinder Head6 to 80.83 to 1.11
Main Bearing set screws60 to 658.3 to 9.0
Manifold to Cylinder Head12 to 161.7 to 2.2
Oil Filter Bown Centre Bolt12 to 161.7 to 2.2
Oil Pump6 to 90.83 to 1.25
Oil Pipe banjo35 to 404.8 to 5.5
Oil Pressure Release Valve - dome nut40 to 455.5 to 6.2
Rocker Cover3 to 40.41 to 0.55
Rocker Shaft Bracket Nuts22 to 253.0 to 3.5
Spark Plugs182.5
Timing Cover and Front Plate 1/4in UNF bolts4 to 60.55 to 0.83
Timing Cover and Front Plate 5/16in UNF bolts10 to 141.4 to 1.9
Water Pump14 to 181.9 to 2.5
Water Outlet Elbow6 to 90.83 to 1.25
Thermal Transmitter162.2
Engine (970cc, 1071cc, 1275cc)
Use this data in conjuction with the data for Engine (850, 998cc)
FastenerTorque (lbft)Torque (kgm)
Cylinder Head nuts (11 stud head)425.8
Cylinder Head bolt (11 stud head)253.5
Con Rod Big-end nuts (assemble dry only)405.5
Main Bearing set screws (early type)679.3
Main Bearing nuts (later type)577.9

Gearbox
FastenerTorque (lbft)Torque (kgm)
Third Motion Shaft bearing retainer screws131.8
First Motion Shaft nut15020.7
Third Motion Shaft nut15020.7
Transmission Case to Crankcase60.8
Transmission drain plug253.5
Transmission case studs - 3/8in dia. UNC81.1
Transmission case studs - 5/16in dia. UNC60.8
Transmission case stud nuts 3/8in UNF253.4
Transmission case stud nuts 5/16in UNF182.5
Bottom Cover set screws 1/4in dia. UNC (change-speed tower)60.8

Final Drive
FastenerTorque (lbft)Torque (kgm)
Driven Gear to Differential Cage608.3
Driving Flange to Differential nut (tighten to next split pin hole)709.6
Differential Housing End Cover bolts182.5

Leyland Middleweight Tractor - Main Torque Settings

Leyland Middleweight Tractor - Main Torque Settings 

Engine                                                              kgf m                                    lbf ft

 Perkins D3.152 

 Cylinder Head                                                 10.35                                        75
 Big end nuts - Plain                                          9.66                                         70 
 Big end nuts - Cadmium plated                        6.2                                            45 
 Main Bearings                                                 15.9                                          115 
 Crankshaft balance weights                             7.6                                             55                      Flywheel set screws                                         11                                             80                          Leyland                                                           34TD,                                        38TD & 4/98 
 Cylinder head nuts (34TD & 38TD)               13.8                                         100                           Cylinder head nuts (4/98)                                15.2                                         110 Cylinder head bolts (4/98) 17.25 125 Big end bolts (34TD & 38TD) 8.3 60 Big end bolts (4/98) 9.66 to 10.35 70 to 75 Main bearing nuts (34TD & 38TD) 13.8 100 Main bearing nuts (4/98) 16.5 120 Main bearing bolts (4/98) 26.22 190 Rocker bracket bolts - 3/8 inch 4 30 Rocker bracket bolts - 5/16 inch 2 15 Flywheel bolts 13.8 100 Crankshaft pulley nut 34.56 250 Engine to main frame 13.25 96 Gearbox Main shaft lock nut 25 180 Main shaft bearing rings 16.5 120 Selector cover 3.73 27 Transfer housing 3.73 27 Transfer housing cover 2.1 15 Drop box output cover - 4WD 4.55 33 Drop box securing bolts - 4WD 5.66 41 PTO - Single speed Bearing housing to case 13.25 96 Output shaft nut 21 150 PTO - Two speed kgf m lbf ft Front cover 8.3 to 11.8 60 to 85 Front cover end plate 2.3 20 Back plate upper 4 9.66 70 Back plate lower 3 3.73 27 Output shaft nut 21 150 Rear axle Half axle to gearbox 5.85.8 42 Wheel nuts - 6” PCD flange 17.25170 125 - All others 34.5 250 Wheel disc to rim 23.5 170 P.A.V.T. Rim clamp 34.5 250 Sliding hub clamp bolt 34.5 250 Sliding hub to wheel 17.25 125 Hydraulics Lift unit to gearbox 7/16” UNF bolts 5.8 42 1/2” UNC bolts 16.5 120 Cross shaft to lift unit 16.5 120 Lift arm clamp bolts 16.5 120 Lift cylinder to lift case 19.3 140 Valve chest to lift cylinder 3.73 27 Relieve valve housing 2.07 15 Front axle - 2 WD Pivot pin nut 34.5 250 Steering arm clamp bolt 16.5 120 Extending beam bolts 34.5 250 Wheel nuts 11 80 Radius arm bolts 13.25 96 Trunnion bolts 34.5 250 Tie rod nuts 11 80 Front axle bolster to engine - D3.152 23.5 170 Front axle - 4WD kgf m lbf ft Hub end cover 4.55 33 Hub lock nut 118 855 Swivel stub axle cover 13.25 96 Hub support shaft locknuts 13.25 96 Differential support cap bolts 13.25 96 Differential carrier to axle case 8.7 63 Bearing locknuts 18.35 133 Pinion ring locknut 45.82 332 Crown wheel bolts 8.7 63 Differential end cover 4.55 33 Pinion cover 2.48 18 Track rod nuts 15 108 Wheel nuts 13.25 96 QM Cab Front mounting bolts Upper 8.3 to 11.8 60 to 85 Lower 1.38 to 2.3 10 to 20 Rear cab mounts 27 to 29.7 195 to 215 Explorer Cab Cab mounting bolts 18 130 Drawbar and Pick-up hitch Securing bolts 34.5 250 Engine kgf m lbf ft Cylinder head nuts - Diesel 9.8 71 Cylinder head nuts - Petrol 5.52 40 Big ends 3.45 25 Main bearings - Diesel 10.35 75 Main bearings - Petrol 9.66 70 Flywheel bolts 5.52 40 Rocker bracket 3.45 25 Clutch to flywheel 2.48 to 2.3 18 to 20 Injector nuts 1.66 12 Front axle and Steering Radius arm bolts 13.8 to 16.5 100 to 120 Front axle beam bolts 13.8 to 16.5 100 to 120 Front axle pivot pin 16.5 120 Drop arm clamp bolt nuts 7.04 51 Transmission and Rear axle Final drive shaft nuts 41.4 to 44.16 300 to 320 Crown wheel nuts 4.7 to 5.24 34 to 38 Rear axle casing stud bolts 10.35 to 11 75 to 80 Pinion assembly bolts 4.28 to 4.7 31 to 34 Rear axle stud nuts 4.7 to 5.24 34 to 38 Wheels Front 8.3 to 9.66 60 to 70 Rear 21 to 22 150 to 160 Leyland 154 Lightweight Tractor - Main Torque Settings